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How Root Cause Analysis Can Reduce Injury Frequency and Elevate Operational Efficiencies

#Workplace Safety

By Team Seaglass

Accidents, whether minor or severe, disrupt operations, impact staff morale, and can lead to significant financial and legal consequences.  However, most accidents are never thoroughly investigated, which leads to “temporary fixes” that never truly eliminate the problem.  To prevent accidents, it’s critical to understand not just what happened, but also why it happened.  This is where Root Cause Analysis (RCA) becomes an invaluable tool in your toolkit. In this blog, we will explore how RCA can significantly enhance your accident investigation results and lead to safer, more efficient operations.

What is Root Cause Analysis (RCA)?

RCA is a powerful investigative tool that helps you uncover the fundamental causes that lead to an incident, problem, or concern. Investigations are not about laying blame, but instead, ensuring that the solutions you implement prevent the problem from recurring, rather than merely addressing the symptoms.

How to Complete a Root Cause Analysis

Step 1- Define the Problem

Start by clearly defining the accident or incident you are investigating.  This includes:

  • What- Describe the nature of the accident
  • When- Specify the date and time it occurred
  • Where- Identify the location
  • Who- List any individuals involved or affected

Step 2- Collect Data

Gather all relevant data that can help you understand the circumstances leading up to the accident.  This might include:

  • Interviews- Talk to witnesses or individuals involved in the accident
  • Records and Documents- Review logs, safety reports, and any other documentation related to the incident
  • Physical Evidence- Examine the accident site, equipment involved, and any other physical evidence

Step 3- Identify Possible Causes

Use the data collected to brainstorm possible causes of the accident (hint: there’s usually more than one contributing factor).  Consider factors such as:

  • Human Factors- Was there a lapse in judgement or a violation of procedures?
  • Equipment Issues- Was there a failure or malfunction of equipment or process change?
  • Staffing Issues- Has there been staff turnover or training concerns? Are there morale issues? Have there been schedule changes or supervision inconsistencies?
  • Environmental Conditions- Were there any environmental factors like poor lighting, distractions, slippery surfaces, etc.?

Step 4- Determine the Root Cause

Pinpoint the primary cause(s) that led to the problem.  Consider using tools like the “5 Whys” or a Fishbone (Ishikawa) diagram to map out contributing factors.

  • Evaluate each potential cause to determine its likelihood and impact
  • Trace the problem back to its origin, identifying the most fundamental reasons for the accident

                                   

 

Step 5- Implement Corrective Actions

Once the root cause is identified, develop and implement corrective actions to address it.  These actions should be:

  • Specific- Clearly define what needs to be done
  • Measurable- Set criteria to evaluate the effectiveness of the solution
  • Achievable- Ensure that the actions can be realistically accomplished
  • Relevant- Focus on addressing the root cause directly (ex. Re-Engineering, Substitution)
  • Time-Bound- Establish a realistic timeline for implementation

Step 6 –  Monitor and Review

After implementing the corrective actions, monitor their effectiveness.  This involves:

  • Regularly reviewing the changes to ensure they are working as intended
  • Seek feedback from staff who must perform the tasks to achieve the objectives (what’s working? what’s not?)
  • Make necessary adjustments as needed, and in a timely manner

Root Cause Analysis (RCA) is an essential tool for any organization serious about improving its accident investigation results.  By digging deeper into the causes of accidents, RCA provides more reliable and sustainable solutions, leading to a safer work environment, a proactive safety culture, and long-term cost savings.  Whether you’re investigating a minor incident or a major accident, incorporating RCA into your investigation process can elevate the operational effectiveness reduce injury frequency.

For more guidance on RCA methods, please contact Tonya Hawker at thawker@seaglassinsurance.com